Hexagonal pen case
- Anna Young
- Oct 21, 2017
- 1 min read
Inspiration comes from many places in this case a sweet packet.
![20171021_102835[1]](https://static.wixstatic.com/media/04448e_c06725519130423a994e269fa348a38d~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_c06725519130423a994e269fa348a38d~mv2.jpg)
Rather than going to the trouble of making a wooden form I thought I could just mark and score some lines and fold the kydex.
![20171021_105857[1]](https://static.wixstatic.com/media/04448e_8c61cda2bc3e4e128a0e35c07191c3f4~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_8c61cda2bc3e4e128a0e35c07191c3f4~mv2.jpg)
Scoring the kydex did not work so I cut half way through which allowed the kydex to fold
![20171021_111108[1]](https://static.wixstatic.com/media/04448e_ac4d55324021429c8d9dcbd3be34075b~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_ac4d55324021429c8d9dcbd3be34075b~mv2.jpg)
I thought it may be possible to weld the cut seams together to regain some strength. although this worked it did not feel really strong. Hot glue may have worked but I thought it was better to make a form and hot form the kydex.
![20171021_114100[1]](https://static.wixstatic.com/media/04448e_90752f3ccbc94455ac34b83bfaae5e49~mv2.jpg/v1/fill/w_360,h_640,al_c,q_80,enc_avif,quality_auto/04448e_90752f3ccbc94455ac34b83bfaae5e49~mv2.jpg)
I marked out the shape on the ends of an oversized piece of dowel then using a ruler I marked lines down the sides to help me to plane and sand the edges.
![20171021_150115[1]](https://static.wixstatic.com/media/04448e_2ce875d213b34eb09dc15041a8cfdd92~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_2ce875d213b34eb09dc15041a8cfdd92~mv2.jpg)
Once I had the form I had to mould the kydex around it. This is quite easy with a round dowel but is a bit of a nightmare with a hexagonal form.
Eventually having used mini clamps and strips of wood I managed to get one that I am happy with.
![20171021_172437[1]](https://static.wixstatic.com/media/04448e_58f895f626174598be80ad1f4915b657~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_58f895f626174598be80ad1f4915b657~mv2.jpg)
The final step for this stage is to wrap the kydex tube in red suede.
![20171021_185704_004[1]](https://static.wixstatic.com/media/04448e_c3b5dab0d42945aaa1ebc62e3af6f5e9~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_c3b5dab0d42945aaa1ebc62e3af6f5e9~mv2.jpg)
It took some time to get the outer covers to an acceptable shape.
![20171024_184219[1]](https://static.wixstatic.com/media/04448e_31fe9dadd263477f8ae9815dc878e34e~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_31fe9dadd263477f8ae9815dc878e34e~mv2.jpg)
![20171025_105404[1]](https://static.wixstatic.com/media/04448e_eea95cbc7b4b4fadadb23f08d04cabde~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_eea95cbc7b4b4fadadb23f08d04cabde~mv2.jpg)
![20171024_213822[1]](https://static.wixstatic.com/media/04448e_45667e2ad240450dad50f194a3b69558~mv2.jpg/v1/fill/w_500,h_281,al_c,q_80,enc_avif,quality_auto/04448e_45667e2ad240450dad50f194a3b69558~mv2.jpg)
Thanks for looking
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