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  • Writer's pictureAnna Young

Hexagonal pen case

Inspiration comes from many places in this case a sweet packet.


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Rather than going to the trouble of making a wooden form I thought I could just mark and score some lines and fold the kydex.


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Scoring the kydex did not work so I cut half way through which allowed the kydex to fold


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I thought it may be possible to weld the cut seams together to regain some strength. although this worked it did not feel really strong. Hot glue may have worked but I thought it was better to make a form and hot form the kydex.


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I marked out the shape on the ends of an oversized piece of dowel then using a ruler I marked lines down the sides to help me to plane and sand the edges.


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Once I had the form I had to mould the kydex around it. This is quite easy with a round dowel but is a bit of a nightmare with a hexagonal form.

Eventually having used mini clamps and strips of wood I managed to get one that I am happy with.


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The final step for this stage is to wrap the kydex tube in red suede.


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It took some time to get the outer covers to an acceptable shape.


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Thanks for looking

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